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Read
before you proceed!
Read this
DISCLAIMER Before you
Proceed
Any
person(s) using informations from this website constitutes
acceptance of this agreement.
Advanced
electrical knowledge is REQUIRED to begin and
or complete this kiln modification
Person(s)
using this information or any information offered
by this web site are fully responsible for the transfer
of this said disclaimer to any other persons user(s)
of any informations offered by this web site.
The user(s) assumes full responsibility for the proper
interpretations and safe use of these information(s).
Informations here are Not recommended for children
under 18 years of age.
Keep products and all related products away and out
of reach from pets and children.
Improper installation, care or use of products could
result in property damage, Fire, electrocution, blindness,
serious injury or death.
Safety goggles are required during this procedure.
Avoid inhaling fumes or dust. Must use proceed with
proper ventilation. Must dress properly, wear shoes
that completely cover the foot, Full length pants
and a shirt are required during installations or modifications.
Must wear heavy leather gloves accompanied.
Consult your physician before you proceed if you suffer
from any Breathing illnesses, bleeding disorders,
tendentious, carpotunnel or any other discomfort before
proceeding.
If problems and or discomfort result, discontinue
use and consult your physician.
Do not consume alcohol, drugs or other mind altering
substances during this procedure.
If any product defects or excessive product wear are
discovered, do not attempt to use.
In no event shall the manufacturer(s) or retailer(s)
of products used or sold on this web site be liable
for incidental or consequential damages or for any
other damages to the properties or person(s) of the
buyer and or user. The recovery for damages resulting
from any and all causes whatsoever, including, but
not limited to, misuse, negligence, or strict product
liability, will be exclusively limited to the replacement
of the product(s) with respect to which losses or
damages are claimed or to a refund of any purchase
price paid for the products. If you wish to or have
purchased products or used information(s) from this
web site and DO NOT agree and or accept this
disclaimer, DO NOT PROCEED.
Proceed and or use at your own risk.
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Switch Installation
Proceed at your
own risk. This switch, Robertshaw 5500-135 commercial
infinite switch, is designed for 120v. It can be purchased
from any appliance parts store. I recommend the commercial
grade switches. Each switch is to be used with one
element ranging from 13ohms to 18 ohms. If your kiln
holds one 5 Gallon bucket of rock then one switch
will be enough. I have a kiln that holds 18 gallons
of rock and I have three switches on it. The temps
should not be allowed to exceed 800f. NEVER use the
kiln on or near the "high" setting. Use
caution when settings are near the "high"
setting, the kiln could lock in "high" mode
and will cause damage to your stone and possibly element(s).
Never operate your kiln near any flammable vapors
including, Glues, solvents, fuels or others . Infinite
switches produce small sparks as they "toggle"
in their operation.
The switches have a dial with numbers from 1 to 6
on them with quarter and half marks on them. The dial
settings are NOT temperature settings. For example:
You must experiment with your kiln to find out what
temperature #4 produces. It might be 375f. Make a
chart and write down the final values of each setting.
Be sure that you are allowing at least 24-36 hours
for your kiln to max out at the dial setting you have
selected. Don't become tempted to monkey with the
dial when your trying to establish final values for
a dial setting. Always fire FULL loads of material.
Read this carefully!!!
If you are unfamiliar with proper and safe installation
DO NOT PROCEED
1. Unplug all power before working on your kiln!
2. Mount your switch in a metal box on the side of
your kiln. Mount with good and safe clearance from
any electrical connections to the element or switch
itself.
3. Be sure switch is mounted with the "top"
indicator is facing upwards. See diagram below.
4. Use a 14 or 12 gauge cord with ground wire. The
best option is to make up a new one or remove one
from an old appliance with a ground wire still intact.
Washing machine, refrigerator, microwave ect
are suitable.
5. Wire switch as shown in the diagrams below using
quality crimp connectors. NO ELECTRICAL tape.
6. Check all connections with a multi-meter to insure
there are no "shorts" or "longs".
7. Double check your element to be sure it is in the
Ohms operating specifications of this switch as per
diagram. Do Not Use old or original elements with
this switch. They are not compatible.
8. See diagram Below for details. Please note: the
"P" connector is not used on this configuration!
9. Use proper terminal leads on all connections, NEVER
use electrical tape! NO connections should be located
inside the kiln. All connections should be clear of
any metal or conducting parts!

Operate the kiln safely!
1.Never operate kiln on a wooden or flammable or combustible
surface.
2.Place kiln elevated on concrete blocks or metal
stand. Do NOT set directly on any floor concrete or
otherwise!
3.Keep kiln at least 20" from any walls or other
objects at all times.
4.Use cement fiberboard on near by walls for an extra-added
protection!
5.Use a "dedicated" outlet for each kiln
switch on a 15-amp breaker.
6.Never heat-treat large blocks of stone. Stones could
violently break apart. This could knock the lid right
off a kiln ejecting VERY hot Fragments, creating a
serious fire hazard!
7.Keep your kiln out of the weather, Damage to electrical
parts will result.
7.Never operate kiln with flammable fumes, liquids,
solids or vapors present.
8.Avoid heat-treating in your home or living space.
Heating rocks can produce poisonous or harmful vapors,
especially if cut on rock saw!
9.ALLWAYS WEAR A RESPIRATOR WHEN LOADING OR UNLOADING
YOUR KILN!!! DUST FROM BRICKS AND ROCKS ARE DANGEROUS
TO YOUR LUNGS!
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